Build Your own Armor

Armor Build video 1. Contact us for more videos


STEP 1: Gather Materials and Tools

STEP 2: Make or    Get and Cut out Templates


Mandalorian Mercs Templates

We are not affiliated with the mandalorian mercs costume club

STEP 3: Cut Templates into Cardboard  to test sizing.  

                                                                                            -  If you think it fits right go a little smaller

STEP 4: Trace  size tested stencils on to the foam mats with a sharpie or permanent marker.

STEP 5: Using a fresh Razor blade, cut out the armor pieces.

STEP 6: Sand and clean up your pieces

STEP 7: Heat shape your pieces. 

STEP 8: trace where pieces connect, Score that area, GLUE . 

STEP 9: Add details & "Battle Damage"